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How can I encase solar panels for a resonanle price?
Acrylic is to expensive, epoxy clouds over with exposure to light, wood swells, warps, and rots, glass cracks, plexiglass i'm pretty sure is out of the question, and metal is just not strong enough, it flexes like crazy. The panel is to be made with 3x6 cells. So it'll be pretty big. And nobody put stuff about global warming or I'll give you negative feedback. The hoax has gone far enough.
Do understand that it's generally not going to be a net savings making your own panel. To make something watertight, and resistant to weather for decades, and that will pass lots of sunlight, would cost more than to just buy a ready-made panel.
But the compromise might be to use ordinary 1/8" window glass, and seal it with some kind of UV-resistant roofing silicone. From time-to-time, I would re-check the seal to make sure it's still good. As for cracking, unless you're in an area that gets hail, I wouldn't worry.
For commercial panels, they use a tempered, low-iron glass that is tough, and also very transparent to the wavelengths that the solar cells use.